Apelian to Head National Research Council Workshop

On Accelerating Technology Transition

Nov. 24 and 25, 2003
(National Academies, Washington, D.C.)

A Research Council committee is currently examining how the Department of Defense could adopt new materials and technologies in order to make its fighting force more flexible and able to respond to threats more quickly. The Department of Defense (DoD) is in the process of a transformation from a Cold War-era fighting force to one that is lighter and more flexible, and will be more reliant on technology. This fighting force will be expected to respond to a wide range of asymmetric threats with speed and efficiency. To achieve this military transformation it is crucial to be able to accelerate the transition of new technologies into defense systems. However, historically, the transition for new technologies into defense systems is neither fast nor efficient.

The time required for moving new materials and production technologies from research to market use is at least 10 years and typically even longer. Important challenges for expediting new technologies into defense systems include the following:

Improving communications between designers and researchers.

Using feedback from in-service experiences to adapt new capabilities for faster insertion into service.

Developing effective linkages between the technology development, system development, and production phases.

New materials technologies have been particularly difficult to transition for the reasons listed here. Recognizing these challenges, the Department of Defense is addressing methods to expedite adoption of new materials technologies into defense systems. In addition to this approach, benefit may also be gained by examining how these challenges are addressed in commercial industry. A fairly large body of knowledge exists for successful rapid adoption of new materials and production technologies by integrated design/manufacturing groups. These groups include some in aerospace (such as Boeing's Phantom Works and Lockheed Martin's Skunk Works) and in racing sport industries (such as America's Cup sailboats, Tour de France bicycles, and NASCAR racecars).

Specifically, the workshop will examine the lessons learned from rapid technology applications by successful integrated design/manufacturing groups. The committee will:

Examine how new high-risk materials and production technologies are quickly adopted by successful integrated design/manufacturing groups. These groups include those in aerospace (such as Boeing's Phantom Works and Lockheed Martin's Skunk Works) and racing sport industries (such as America's Cup sailboats).

Develop the lessons learned from these materials and production technology applications including computational research and development, design and validation methodologies, collaborative tools, and others.

Identify approaches and candidate tool sets that could accelerate the use of new materials and production technologies in defense systems-both for the case of future systems and for improvements to deployed systems.

At this workshop, participants from academia, industry, and government will discuss how to move technologies from research to use by DOD. The workshop will run from 8:30 a.m. to 4:45 p.m. on Nov. 24 and from 8 a.m. to 12:30 p.m. on Nov. 25 in the Lecture Room of the National Academies building, 2100 C St., N.W.

The agenda of the workshop follows:

WORKSHOP ON ACCELERATING TECHNOLOGY TRANSITION

24-25 November 2003

National Academy of Sciences
2101 Constitution Avenue NW
(Entrance at 2100 C Street NW)
Lecture Room

November 24th 2003 (Morning Session)

7:45

 

Continental Breakfast

 

WELCOME

8:30

 

Welcome and Remarks

 

Diran Apelian
Chair, Workshop Committee

 

SESSION I: TECHNOLOGY TRANSITION OVERVIEWS
Session Co-Chairs: William Coblenz, DARPA, and Deborah Hopkins, Lawrence Berkeley National Laboratory

8:45

 

Military Needs for Technology Transition

 

Gen. Alan Gray
U.S. Marine Corps (retired)

 

9:00

 

DoD/Navy Needs for Technology Transition

 

Michael F. McGrath
Deputy Assistant Secretary of the Navy (RDT&E)

 

9:15

 

Technology Transition in Aerospace Industry

 

Robert Schafrik
General Manager
GE Aircraft Engines

 

9:30

 

Technology Transition from Small Business Industry

 

Joe Tippens
Executive Vice President-Business Development
Universal Chemical Technologies, Inc

 

9:45

 

Panel Discussion/Q&A

 

10:15

 

~Break~

 

SESSION II: INTEGRATED DESIGN/MANUFACTURING GROUPS - CASE STUDIES
Session Co-Chairs: Alan Miller, Boeing, and Ranji Vaidyanathan, Advanced Ceramics Research, Inc.

1:30

Boeing/Phantom Works

 

David Banks
Manager Multifunctional Structures Technology
Boeing

 

10:45

Lockheed Martin/Skunk Works

 

Ned Allen
Chief Scientist
Lockheed Martin Aeronautics Company

 

11:00

 

Uninhabited Air Vehicles/Fibrous Monolith Technology

 

Tony Mulligan
President
Advanced Ceramics Research, Inc.

 

11:15

 

America's Cup Technologies

 

Dirk Kramers
Chief Engineer
Alinghi

 

11:30

 

Formula 1 (F1) Race Car Technologies

 

Mark Taylor
Associate Director, Materials Science
Office of Naval Research
International Field Office, London

 

11:45

 

Panel Discussion/Q&A

 

12:30

 

Lunch

 

SESSION III: COMPUTATIONAL AND COLLABORATIVE TOOLS-LESSONS LEARNED
Session Co-Chairs: Gregory B. Olson, Northwestern University, and Sandra DeVincent Wolf, Consultant

1:30

 

Tools for Metallic Materials

 

Jack Schirra
Pratt & Whitney

 

1:45

 

Tools for Composite Materials

 

Gail Hahn
Boeing

 

2:00

 

Tools for Design, Development and Qualification of New Materials

 

Charlie Kuehmann
President and CEO
QuesTek

 

2:15

 

Technical Cost Modeling Tools

 

Joel Clark
Co-Director, International Motor Vehicle Program
Massachusetts Institute of Technology

 

2:30

 

Panel Discussion/Q&A

 

3:00

 

~ Break ~

 

SESSION IV: DESIGN AND VALIDATION METHODOLOGIES-LESSONS LEARNED
Session Co-Chairs: Bruce Fink, Army Research Laboratory, and Carol Handwerker, National Institute of Standards and Technology

3:15

Single Process Initiative for Technology Change in Existing Military Systems

Joe R. Felty
Senior Fellow
Raytheon Systems Company

3:30

Accelerated Insertion of AerMet 100 into F-18 Landing Gears

K.K. Sankaran
Boeing

3:45

Lessons from Kinetic Energy Tank Projectile Applications

Chris Hoppel
U.S. Army Research Laboratory

4:00

Panel Discussion/Q&A

4:30

Day 1 Closing Remarks

Diran Apelian
Chair, Workshop Committee

4:45

~ Break ~

5:00

Reception

6:00

Adjourn

November 25th 2003

7:30

Continental Breakfast

SESSION V: APPROACHES/TOOLS FOR ACCELERATED TECHNOLOGY TRANSITION
Session Co-Chairs: Andrew Alleyne, University of Illinois, and Diran Apelian, Chair, Workshop Committee

8:00

Technology Transition Approaches at Moog

Richard Aubrecht
Vice Chairman and VP for Strategy and Technology
Moog, Inc.

8:15

Technology Transition in the Automotive Industry

Charles Wu
Ford Motor Company

8:30

Technology Transition Approaches at 3M

Rich Bushman
3M

8:45

Approaches used for Deployment of Automated Biological Detection Systems

Dave Tilles
Northrop Grumman

9:00

Panel Discussion/Q&A

9:30

~ Break ~

SESSION VI: LESSONS LEARNED FROM OTHER INDUSTRIES
Session Co-Chairs: Jacqueline Isaacs, Northeastern University, and Diran Apelian, Chair, Workshop Committee

9:45

Medical Products Industry

Art Coury
Vice President of Biomaterials Research
Genzyme

10:00

Metal Casting Industry

Paul Mikkola
President and Chief Executive,
Metal Casting Technology, Inc.

10:15

Environmental Industry

Arthur Rogers, Environmental Sciences, Inc.
Steve Johnson, Concurrent Technologies Corporation

10:30

Panel Discussion/Q&A

SESSION VII: SUMMARY SESSION
Session Co-Chairs: Diran Apelian, Chair, Workshop Committee, and Gregory B. Olson, Northwestern University

11:00

Session I: Technology Transition Overviews

William Coblenz, DARPA
Deborah Hopkins, Lawrence Berkeley National Laboratory

11:10

Session II: Integrated Design/Manufacturing Groups

Alan Miller, Boeing
Ranji Vaidyanathan, Advanced Ceramics Research, Inc.

11:20

Session III: Computational and Collaborative Tools

Gregory B. Olson, Northwestern University
Sandra DeVincent Wolf, Consultant

11:30

Session IV: Design and Validation Methodologies

Bruce Fink, Army Research Laboratory
Carol Handwerker, National Institute of Standards and Technology

11:40

Session V: Approaches/Tools for Accelerated Technology Transition

Andrew Alleyne, University of Illinois
Diran Apelian, Chair, Workshop Committee

11:50

Session VI: Lessons Learned from Other Industries

Jacqueline Isaacs, Northeastern University
Diran Apelian, Chair, Workshop Committee

12:00

Closing Remarks

Diran Apelian
Chair, Workshop Committee

12:15

Lunch/Adjourn

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