Engineering Automated Palletizing and Advanced Inspection System
Abstract: This project presents a comprehensive and meticulously engineered solution aimed at enhancing palletizing and precision inspection processes within a major manufacturing facility. The endeavor encompasses the development and integration of two primary modules: the Automated Palletizing Module (APM) and the Advanced Inspection Module (AIM).
The APM is centered around a sophisticated 6-axis industrial robot, augmented with essential safety measures, to serve as the core of palletizing operations. Equipped with an intuitive Human-Machine Interface (HMI), this module is designed to achieves a cycle time of approximately 300 seconds per bin. The inclusion of two pallet load and unload locations, secured with light curtains, ensures operational safety. Utilizing vision guidance, the robot efficiently handles loading and unloading tasks, requiring minimal operator intervention.
Conversely, the AIM provides a robust solution for automated precision inspection of various components. Employing advanced vision inspection and flexible feeding systems integrated with robotic manipulation, this module ensures high precision and efficiency. Components undergo methodical loading onto a hopper, transfer into a feeder, robotic manipulation and subsequent rigorous inspection using sophisticated vision systems. Following inspection, components are sorted based on results, with rejects categorized according to identified defects.
The integration of these modules exemplifies a dedication to deploying top-tier automation solutions, aiming to enhance manufacturing throughput, accuracy, and operational efficiency. This dual-module approach not only streamlines critical manufacturing processes but also establishes new benchmarks for industry standards in operational efficacy and safety
Advisor: Professor Mahdi Agheli
Committee: Professor Berk Calli, Dominic Philip
Zoom: https://us05web.zoom.us/j/82987926531?pwd=tz6o8yqvLZqDJMr1sT598QoSnOLL1d.1